Clogging of straight capillaries during interfacial precipitation (of common salt from saturated salt solution and acetone) was studied for a range of conditions that result in different flow regimes. The particle formation and clogging was explored using the images obtained by tracking a moving slug in real time. The flow regimes varied along the capillary length due to continuous mass transfer of acetone to water resulting in elongation of continuous phase slugs. In the slug flow regime, the precipitated particles formed solid shells/hemi spherical caps at the rear of acetone slugs, which eventually get detached from the interface. In the wavy parallel flow regime, where the interface is not flat, salting out was almost instantaneous and it led to faster clogging of the channels. Smaller Ca, i.e. lower flow rates or the use of smaller capillary length or using continuous fluid of relatively higher viscosity or lower interfacial tension can help to avoid or delay clogging. Formation of cohesive shells at the rear of a slug delayed clogging in the capillaries by delaying settling of individual particles. Parallel flow regime with a flat interface delayed the clogging significantly due to poor mass transfer as well as higher superficial velocities. (C) 2016 Elsevier Ltd. All rights reserved.

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