Influence of macromolecular architecture on necking in polymer extrusion film casting process

TitleInfluence of macromolecular architecture on necking in polymer extrusion film casting process
Publication TypeConference Proceedings
Year of Publication2015
AuthorsPol, HV, Banik, S, Azad, LBusher, Thete, S, Doshi, P, Lele, A
Conference Name30th International Conference of the Polymer-Processing-Society (PPS)
Volume1664
Number of Volumes1664
PaginationArticle Number: 080006
Date PublishedJUN
PublisherAmerican Institute of Physics, 2 Huntington Quadrangle, STE 1No1, Melville, NY 11747-4501 USA
Conference LocationCleveland, OH
Abstract

Extrusion film casting (EFC) is an important polymer processing technique that is used to produce several thousand tons of polymer films/coatings on an industrial scale. In this research, we are interested in understanding quantitatively how macromolecular chain architecture (for example long chain branching (LCB) or molecular weight distribution (MWD or PDI)) influences the necking and thickness distribution of extrusion cast films. We have used different polymer resins of linear and branched molecular architecture to produce extrusion cast films under controlled experimental conditions. The necking profiles of the films were imaged and the velocity profiles during EFC were monitored using particle tracking velocimetry (PTV) technique. Additionally, the temperature profiles were captured using an IR thermography and thickness profiles were calculated. The experimental results are compared with predictions of one-dimensional flow model of Silagy et al(1) wherein the polymer resin rheology is modeled using molecular constitutive equations such as the Rolie-Poly (RP) and extended Pom Pom (XPP). We demonstrate that the 1-D flow model containing the molecular constitutive equations provides new insights into the role of macromolecular chain architecture on film necking. D-1. Silagy, Y. Demay, and J-F. Agassant, Polym. Eng. Sci., 36, 2614 (1996).

DOI10.1063/1.4918462
Divison category: 
Polymer Science & Engineering