Ethyl levulinate (EL), a biofuel additive for petroleum and biodiesel can also be used as a 100% fuel to replace petroleum diesel with the existing diesel engine. The major problem to make the EL process economical is the lack of a proper conversion technology to convert C-6 sugars such as glucose with higher yield of EL as well as process which can tolerate higher glucose concentration to increase productivity. The present study highlighted the catalytic synthesis of EL from glucose over synergetic combination of zeolite H-USY and Lewis acidic catalysts such as Sn-beta, TiO2, ZrO2, and SnO2. Because of the strong Lewis acidic nature and the subsequent enhancement in the isomerization rate from glucosides to fructosides, the synergetic combination of H-USY with SnO2 showed higher EL yield than the combination with other Lewis acidic catalysts. So far, the highest EL yield of 81% from glucose (50 g/L) at 180 degrees C in 3 h was achieved over the optimal combination of 95% H-USY and 5% SnO2 having strong/weak acidity and B/L ratios of 1.30 and 0.75, respectively. The study was further extended for establishing the proposed reaction mechanism without the formation of 5-hydroxymethyl furfural, levulinic acid, and formic acid which makes the overall process clean and green.

Foreign