01188nas a2200133 4500008004100000245005800041210005700099260000800156300001200164520074000176100002300916700002600939856008900965 2020 eng d00aChapter 9. continuous flow synthesis of nanomaterials0 aChapter 9 continuous flow synthesis of nanomaterials bRSC a316-3393 a

Continuous flow synthesis of nanoparticles is now a well-accepted and reliable synthesis approach that gives consistent product properties. This chapter aims to do a critical analysis of the recent work in some of the relevant areas and gives specific recommendations where flow synthesis of nanomaterials can be realized as a reliable manufacturing process. The chapter also highlights the typical engineering issues that one needs to consider while transforming a batch synthesis protocol into continuous mode and its scale-up.

1 aKulkarni, Amol, A.1 aJundale, Rajashri, B. uhttps://library.ncl.res.in/content/chapter-9-continuous-flow-synthesis-nanomaterials01794nas a2200181 4500008004100000022001400041245009300055210006900148260000800217300001400225490000700239520114800246100002601394700003101420700001801451700002301469856012001492 2024 eng d a0888-588500aContinuous flow synthesis of mesoporous silica particles with tunable size and structure0 aContinuous flow synthesis of mesoporous silica particles with tu cJAN a1843-18520 v633 a

We have developed a continuous process to prepare mesoporous silica particles of different sizes and narrow size distribution in a tubular reactor. The method is based on the use of well-known Stober synthesis in the presence of cationic surfactant in methanol-water solvent system and trimethylbenzene as pore swelling agent to form porous silica particles. We observed that reaction parameters had enormous effects on particle size, distribution, and numerous morphological aspects. We demonstrated that these properties may be modified by adjusting the reaction temperature, base concentration, and surfactant concentration. MSPs of spherical morphology with variable size from 400 to 1000 nm produced with the surface area >600 m(2)/g and pore diameter of 2-4 nm. Large scale production is demonstrated by increasing reactor volume using 1/4 in. PTFE tubing from 20 to 163 mL, with this production of MSPs increased from 0.35 to 3 g/h. The method has been extended for high yield production at the kilogram scale using this approach, which will pave the way toward the industrialization of mesoporous silica based materials.

1 aJundale, Rajashri, B.1 aPrasad, Bhagavatula, L. V.1 aDevi, Nandini1 aKulkarni, Amol, A. uhttps://library.ncl.res.in/content/continuous-flow-synthesis-mesoporous-silica-particles-tunable-size-and-structure